Analyzing the effects of implementation of Total Productive Maintenance (TPM) in the manufacturing companies: a system dynamics approach
نویسندگان
چکیده
In today’s highly competitive business environment, manufacturers have to offer a great variety of products on a high quality level, in the least amount of time for an acceptable price. Therefore machine maintenance and in general, implementing an appropriate maintenance strategy has become increasingly important for manufacturing companies to accomplish these requirements. Total productive maintenance (TPM) has become one of the most popular maintenance strategies to ensure high machine reliability. In this paper and through system dynamics concepts, effects of implementation of TPM on machine reliability, process quality and net throughput has been analyzed. Results obtained show the effectiveness and usefulness of TPM in reducing breakdown maintenance (BM) tasks as well as enhancing machine reliability, process quality and product’s throughput.
منابع مشابه
Total Productive Maintenance Review: A Case Study in Automobile Manufacturing Industry
This paper will review all the Total Productive Maintenance (TPM) Pillars, TPM Implementation methodology and the contribution of TPM towards improving manufacturing performance.. It will also focus on calculating the Overall Equipment Effectiveness (OEE) in one of the two wheeler automobile Industry in India. The relationship between various TPM implementation dimensions and manufacturing perf...
متن کاملApplication of TPM indicators for analyzing work time of machines used in the pressure die casting
The article presents the application of total productive maintenance (TPM) to analyze the working time indicators of casting machines with particular emphasis on failures and unplanned downtime to reduce the proportion of emergency operation for preventive maintenance and diagnostics. The article presents that the influence of individual factors of complex machinery maintenance (TPM) is ...
متن کاملImplementing Total Productive Maintenance ( Tpm ) in Malaysian Manufacturing Organisation : an Operational Strategy Study
Total Productive Maintenance (TPM) has been recognized as one of the significant operation strategy to regain the production losses due to equipment inefficiency. Many organizations have implemented TPM to improve their equipment efficiency and to obtain the competitive advantage in the global market in terms of cost and quality. In the implementation of TPM in a manufacturing organization, bot...
متن کاملImplementing Successful Total Productive Maintenance (TPM) in a Manufacturing Plant
This study examines the impact of Total Productive Maintenance (TPM) implementation on an organization in terms of productivity and quality levels. The human resource aspect was investigated to assess motivation of operators through training to reduce set up times, change over stoppages, defects rate and resource wastage on the shop floor. Total Productive Maintenance (TPM) implementation case ...
متن کاملA Practical Self-Assessment Framework for Evaluation of Maintenance Management System based on RAMS Model and Maintenance Standards
A set of technical, administrative and management activities are done in the life cycle of equipment, to be located in good condition and have proper and expected functioning. This is refers to be, maintenance management system (MMS). The framework and models of assessment in order to enhance effectiveness of a MMS could be proposed in two categories: qualitative and quantitative. In this resea...
متن کامل